Metalspun Products Co., Inc. specializes in forming, shaping, and machining of virtually any metal shape, including complex and irregularly shaped parts. Our custom hydroforming services allow us to economically produce any number of custom steel, aluminum, brass components. This steel gear box cover was formed in both left and right configurations for our customer in the motorcycle industry.
The covers are formed from 18 gauge steel and measure 9″ x 6″ x 1-5/8″ with tolerances as tight as ±.020″. After forming, the covers are further machined with the appropriate slots and holes and then polished to the customer’s specifications. Dimensional inspection with our CMM equipment is performed on finished components. We produce 100-200 of these cover per production run with a typical lead time of 5-6 weeks to our customer in Burlington, Wisconsin. For more information about this custom hydroforming project, see the table below, contact us directly.
Custom Hydroforming Project Highlights
| Product Name | Right & Left Cover | |
| Product Description | These covers are used for a motorcycle gear box cover. | |
| Capabilities Applied/Processes | Primary: Hydroforming | Secondary: Machining |
| Equipment Used to Manufacture Part | Hydroform Machine | |
| Overall Part Dimensions | Right Cover: 9" Length x 6" Width x 1-5/8" Height | Left Cover: 9" Length x 6" Width x 1-5/8" Height |
| Tightest Tolerances | ±.020" | |
| Material Used | 18ga Steel | |
| Material Finish | Polished Surface | |
| In process testing/inspection performed | Dimensional Inspection, CMM Inspection | |
| Industry for Use | Motorcycle | |
| Volume | 100-200 | |
| Delivery/Turnaround Time | 5-6 weeks | |
| Delivery Location | Burlington, Wisconsin | |
| Standards Met | Customer Specifications, 2D CAD Drawing | |