Demonstrating New Forms of Excellence
Metaspun Products Co., Inc.

Metalspun Products Co., Inc. is aCustom Fabricator of Metal Products & Shapes

Metaspun Products Co., Inc.

Custom Hydroformed Steel Headlight Shell for the Automotive Industry

(click on thumbnail to enlarge)

Steel Headlight Shell
Steel Headlight Shell

Metalspun Products Co., Inc. specializes in metal hydroforming and fabrication, providing customers with economical parts that meet their specifications. Depending on the component material, shape, and dimensions, hydroforming can be a more economical choice than metal spinning. At Metalspun Products, we are leaders in both processes, and can assist customers in determining the optimal forming method for their application.

This hydroformed steel headlight shell was fabricated for our customer in the automotive industry. The headlight is 7.06" x 4.66" and made of 20 gauge cold rolled steel. The part is hydroformed to obtain its unique shape. After hydroforming, the part is trimmed, bead rolled, then a hole pattern is laser cut. We offer a variety of value-added ancillary processes including cutting, trimming, and precision machining. We produced 63 of these headlight shells for our customer in Watertown, South Dakota. For more information about this metal hydroforming and fabrication project, see the table below, or contact us directly.

Request a Quote

Custom Hydroformed Project Highlights

Product Name
Headlight Shell
Product Description
This shell is used to house headlights.
Capabilities Applied/Processes
Shear Cutting
Circle Cutting
Laser Cutting
Equipment Used to Manufacture Part
Hydroform Machine, Trimming & Bending Machine
Overall Part Dimensions
4.66" Length x Ø 7.06" Diameter
Tightest Tolerances
± 0.010"
Material Used
20ga Cold Rolled Steel
Material Finish
Raw, Machined
In process testing/inspection performed
CMM Inspection, Dimensional Inspection
Industry for Use
Automotive, Recreational Vehicles, Motorcycles
Delivery/Turnaround Time
4-5 weeks
Delivery Location
Watertown, South Dakota
Standards Met
Customer Specifications, 2D CAD Drawing

View Other Past Projects

Back to Top

Site created by Thomas Web Solutions   © 2013 Metalspun Products Co., Inc., All Rights Reserved